For e-commerce companies, the packaging is a significant expense. Therefore, the choices you make about the materials you use can significantly impact your profitability. Two popular options are padded bags and boxes. To decide whether you want to get a higher ROI with padded envelopes or boxes when it comes to shipping goods, you must consider the pros and cons of each. From there, you can determine which features will have the most significant impact on your shipping process and make your choice. However, before deciding which form fits your specific needs, you should consider what you are sending. If, on the other hand, your business needs to ship fragile goods, the option of packing the box with an appropriate internal vacuum filler is critical to the customer experience and the likelihood of you winning that customer's next purchase.

Bubble Mailers

The advantages that Bubble mailers carry are:  

  1. Lightweight

This means that they generally cost less to ship. Inexpensive bubble mailers tend to be competitively priced. 

  1. Manufactured with built-in article protection

As they are padded, these mailing envelopes may not require additional structural support. 

  1. Packing Speed ​​

Bubble mailers are packed very quickly in a business that counts on every second to get the most packages shipped. 

  1. Small

Padded bubble mailers take up less space when shipped from the manufacturer, resulting in cost savings. They take up less space in the warehouse and the packing station.

Cons of Using Bubble Mailers

Like all types of packaging materials, bubble mailers also have drawbacks, including:  

  1. Sensitive to crushing

Although the padding provides some level of protection, these mailers and their contents can become trapped if they end up under a heavy box or squeezed between boxes. 

  1. Easily tearable or punctured

Padding does not prevent bubble wrap from being torn or punctured and damaging the contents. They also offer little protection against liquids. 

  1. Unable to host large objects

Although it is possible to purchase Bubble mailers quite large, there are still many items that are too large to fit even the largest size. 

  1. Not designed to handle heavy objects

Mailers containing heavy objects tend to tear. 

  1. Best to keep one item at a time

Sending multiple items in a bubble mailer increases the risk of one or both being damaged. 

 Carton Box

The benefits of using carton boxes include:

  1. Strong

Corrugated cardboard boxes, in particular, are solid. 

  1. Designed to hold heavy objects

Especially when sealed with water-activated tape, boxes can be used to ship heavy goods, such as auto parts safely. 

  1. Reusable and recyclable

Carton boxes can be reused several times and then recycled.

  1. Available in several sizes

There's a box to meet most of your shipping needs, from extra small to extra-large. 

  1. Ideal for multi-item shipments

Many items can be shipped in one box with the proper product protection and gap filling. 

Cons of Carton Boxes

Disadvantages of boxes include:  

  1. Usually cost more than padded envelopes

Boxes tend to be more expensive, and they cost more than padded envelopes. This is especially true when using dimensional weight pricing. 

  1. Requires padding

To ensure that the goods are protected when shipping them in boxes, you must pack the items and fill in the gaps. 

  1. Takes up more space

Boxes are rigid, bulkier and more difficult to store.


There are many cases where a padded envelope or box will work just as well. However, it makes sense to use one or the other. Taking the time to make these decisions will pay off in the long run. The utilisation rate increases every day, and your business cannot afford to be slowed down or stalled due to a lack of packaging materials and suppliers. You can look for various packaging options available on Supr Pack.